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Production - The process used
to produce Cryogenic Fresh Fillets begins with Atlantic salmon fed
proper 100% Astaxanthin feed, 10 day minimum pre-harvest starvation
and harvest achieved through reduced stress techniques.
Processing -
- Salmon processed specifically for freezing
not re-directed to frozen from production of fresh.
- Timely processing occurs within 7 hours of
harvest
- Inspection of whole fish; skin must be shiny
black back with silver sides and white belly with no bronze
or blotchy skin. No sexually mature or fish approaching sexual
maturity are acceptable (this is due to changes in protein visually
indiscernible). There can be no cuts, deformities and loss of
scales is limited to 15%.
- Fillets are further inspected to fall 15+ range
of the Roche Color Scale, trim is C+ or better with no belly
lining. Gaping must be less than 12% of fillet and can not exceed
4 cm long and 1 cm deep.
- Texture must be firm and elastic to the touch,
not soft. Soft meat is evidence of improper handling, stressed
slaughter or improper pre-harvest starvation (purge).
- Fillets are individually wrapped (IWP) in vita
film.
- Nitrogen freezing tunnel temperature must be
between -100° F and -200° F. Fillets must be frozen in less
than 25 minutes to rapidly reduce internal fish temperature
to a minimum of -13° F.
- Final inspection / testing certifies following
standards:
- No evidence of rancidity / oxidation. A
test result of less than <1PPM Malonalic Aldehyde must
be achieved when the TBA (thiobarbaturic Acid) test is administered
by an independent lab.
- Total Aerobic Plate Count less than or
equal to 30 X 10³/g
- Dehydration; none accepted
- Protein Degradation: TMA (trimethylamine)
less than 1.5 mg/100g
- No off odors detectable upon thawing and
cooking.
- Fat content between 10-13%
- Listeria: none accepted
- Salmonella: none accepted
- No chemical additives accepted.
- All plants certified of HACCP practices
and standards.
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